SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the following generation of pumps. The business leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading commerce truthful for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market management in the area of clever and innovative solutions.
The similar applies to the opposite trade honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the one considered one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly growing its digital services with ambition and passion. The pump manufacturer combines its digital solutions with the normal pump business to give its prospects extra time for the necessities, scale back costs and simplify processes.
At the world honest for environmental technologies at the finish of May, international trade guests will expertise the premiere of a fully automated solution with integrated Industry 4.zero options. The current premium model range SCT AutoAdjust provides revolutionary improvements in the space of progressive cavity pumps. Wrenches and so forth. are now a factor of the previous in phrases of maintenance. One click on from a distant location and the stator is again in high shape. The vary, which was developed on the premise of buyer necessities, makes upkeep work a lot easier and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is elevated and maintenance occasions are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one particular person. Suction or pressure strains now not need to be removed. With an built-in retensioning system, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate price is lowered because of put on and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the need for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room via analogue signal traces or digitally through various fieldbus methods. Quick entry on web site on the pump can be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets which would possibly be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on wear and tear or indicate that spare components are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance instructions based on the working hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to allow predictive maintenance forecasting and identification of irregular situations. By combining completely different sensor information, guidelines can be created to set off alarms. For example, a reduced flow price at increased pump speed compared to the pump’s individual calibration curve would indicate pump wear. This implies that if unintentional course of modifications are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump knowledge additionally enables SEEPEX to make extra correct life cycle predictions for each pump type primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system answer that mixes the benefits of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a very energy-efficient manner. เกจวัดแรงดันลมขนาดเล็ก compressed into plugs could be conveyed up to 1000 meters to its destination utilizing pulses of compressed air in the pipes. For disposal corporations, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes within the type of a bundle unit, which accommodates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air components. This pump can additionally be related to the Connected Services of SEEPEX as an growth.