KleenOil India, a manufacturer of business oil filtration methods, has helped to considerably enhance the product high quality of chilly rolling sheets for its metal trade consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual flow know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was insufficient and vital issues had been occurring with the standard of its completed merchandise.
An ECL is used inside the metal industry to assist clean and strip the surface of the metal sheet of rolling dust through the use of an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning cold rolled steel than standard cleansing processes, the instability of the chemicals can and do trigger issues.
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness can be significantly decreased, resulting in contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline solution was nonetheless heavily saturated with dust particles and was affected by an unstable PH degree that combined have been leading to significant rusting during the course of resulting in scratching of the ultimate product.
Filtramag+ presents nice particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination downside. The efficiency of the filtration depends on the magnetic materials type, measurement of the magnet, magnetic strength and in addition the fluid move dynamics. A low strength magnet or minimal exposure to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not only to make use of the proper product for the process in query, but the higher degree of answer safety provides further advantages, together with prolonging the lifespan of the pump in addition to a discount in related costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this software inside the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing sufficient safety to the fluid in this utility, and it highlights the significance of choosing the correct technique of magnetic safety. ตัววัดแรงดันน้ำ to the fine particles circulating within the alkaline answer, important rusting was being created during the ECL course of that was causing harm to the steel sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our client as its capacity to take away even the finest particles from fluids would significantly enhance the problems that the enterprise was dealing with. By installing the Filtramag+, our client was immediately offered greater levels of safety towards the harm that were being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and always see significant, optimistic outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how ensuring that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a results of the installation, the corporate is now not suffering from damaged completed elements, has lowered its scrappage and waste, as nicely as prolonging the lifetime of the pump.