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SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the next generation of pumps. The business leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership within the subject of intelligent and progressive solutions.
The identical applies to the other commerce honest presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the one one of its type on the planet,” says Dr. เกจวัดแรงดัน , Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital products and services with ambition and fervour. The pump manufacturer combines its digital options with the normal pump business to give its prospects more time for the essentials, cut back costs and simplify processes.
At the world truthful for environmental applied sciences at the finish of May, worldwide trade visitors will experience the premiere of a totally automated solution with built-in Industry 4.zero features. The current premium model vary SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. at the moment are a thing of the past in phrases of upkeep. One click on from a distant location and the stator is back in high form. The range, which was developed on the basis of buyer requirements, makes maintenance work a lot easier and therefore helps to save time and prices. Retensioning ensures constant pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is increased and maintenance times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are also considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep could be simply performed by one individual. Suction or strain traces no longer have to be removed. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate price is lowered because of put on and tear. The latest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the control room through analogue signal strains or digitally by way of various fieldbus methods. Quick entry on website at the pump can be achieved by way of a control panel or through Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time data from the monitoring service provide feedback on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep instructions primarily based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic data to enable predictive maintenance forecasting and identification of abnormal situations. By combining totally different sensor knowledge, rules can be created to set off alarms. For example, a lowered flow rate at elevated pump speed in comparison with the pump’s individual calibration curve would indicate pump wear. This means that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make more accurate life cycle predictions for each pump kind based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system solution that mixes some great benefits of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its destination using pulses of compressed air in the pipes. For disposal companies, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, further polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system resolution comes in the type of a package unit, which contains the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can also be linked to the Connected Services of SEEPEX as an expansion.
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