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SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the next technology of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as soon as once more demonstrates its market management in the subject of clever and innovative solutions.
The similar applies to the other commerce truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital services with ambition and keenness. The pump manufacturer combines its digital solutions with the normal pump business to provide its prospects more time for the essentials, cut back costs and simplify processes.
At the world honest for environmental technologies at the finish of May, international trade visitors will expertise the premiere of a completely automated answer with built-in Industry four.0 features. The present premium model range SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches and so on. are now a thing of the past in phrases of upkeep. One click on from a remote location and the stator is again in high form. The vary, which was developed on the basis of customer requirements, makes upkeep work a lot simpler and subsequently helps to save time and prices. Retensioning ensures fixed pumping capacity and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and upkeep times are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance may be simply performed by one individual. Suction or pressure strains not need to be removed. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the move fee is reduced as a outcome of put on and tear. The newest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the control room through analogue signal traces or digitally via numerous fieldbus methods. Quick access on site on the pump could be achieved through a management panel or via Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely in the cloud. The real-time knowledge from the monitoring service present feedback on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep instructions primarily based on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic data to allow predictive upkeep forecasting and identification of irregular conditions. By combining totally different sensor data, guidelines could be created to set off alarms. For instance, a lowered flow price at increased pump velocity in comparability with the pump’s individual calibration curve would point out pump put on. This means that if unintentional process adjustments are displayed, measures could be taken at an early stage. เครื่องมือที่ใช้วัดความดันเลือด of all collected pump data also allows SEEPEX to make extra correct life cycle predictions for every pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system solution that combines some great advantages of two pump technologies to move extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed as much as one thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal firms, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative combination of progressive cavity pump, further polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes in the form of a package unit, which accommodates the pump, the devoted control logic, as well as the polymer and, if desired, the compressed air components. This pump can be linked to the Connected Services of SEEPEX as an enlargement.
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