Festo’s resolution helps achieve a twenty-fold enhance in production

A twenty-fold increase in production was the objective of the Croatian car cosmetics company Alfa Car. To achieve this, the whole production cycle, housed in a new manufacturing plant, was automated. Festo provided a whole solution for greater than 200 course of valves – including project administration.
A number of different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of car cosmetic merchandise. This requires complicated process automation options. The Croatian automotive cosmetics firm Alfa Car has taken a giant step into the future: while constructing a new production plant, the whole production cycle was fully automated, from the uncooked supplies to the bottling line for the completed products. One level of focus was the seamless automation of the method valves.
A number of completely different substances are saved, transported, blended and bottled in the manufacturing plant.
Customised full resolution

To handle the problem, the company labored together with the system integrator Arp Lučko and Festo. It would be Festo’s position to challenge handle the automation of the method valves. To guarantee quick integration into the brand new system and maximum reliability sooner or later manufacturing course of, customised complete options have been provided that cowl the entire vary, from the method valve models to the valve terminals. When deciding on the required elements, particular consideration had to be paid to the doubtless explosive setting.
Reliability counts

The communication between a lot of completely different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers can be totally automated on this method. Using a single source for the ball valve solution took the strain off both Alfa Car and Arp Lučko when it got here to designing and putting in the brand new system. The extensive coordination of the varied course of valve suppliers, which Festo handled as part of its project administration temporary, additionally made the project easier.
ไดอะแฟรม guarantee dependable distribution of the substances in the varied course of steps.

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