The UN has declared 2022 the “International Year of Glass”. This puts even more concentrate on manufacturing conditions in the energy-intensive glass trade, and efficient applied sciences alongside the whole value chain are particularly in demand. Vacuum technology additionally has a major influence on sustainability in glass production – because stable vacuum is required in many processes. Atlas Copco makes a speciality of offering energy-efficient, clever, and sustainable vacuum options to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a variety of highly efficient, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling companies. The individualized bottles and jars are given their form and the ultimate contact utilizing vacuum technology. The ultimate contact includes adding a customer’s emblem or name. When shaping the glass, better embossing of the emblem or any lettering is achieved if the trapped air between the glass mold and the actual glass has been removed as greatest as attainable. With an output of 650 million jars per yr, the best vacuum system is a vital factor for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its software experience and expertise in supplying vacuum pumps to the glass trade, knows the precise requirements of the market. They have a protracted historical past in partnering with glass manufacturers. Their options and installations are made to measure for every particular person customer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum technology alone saves a lot of power: the same production outcome could additionally be achieved with compressed air but would eat extra energy. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ collection is likely certainly one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable pace control, the screw pumps may be tailored exactly and shortly to the respective vacuum requirement. Variable pace and the set point management provides optimum vacuum levels. เกจวัดแรงดันแก๊สco2 installed at Noelle + von Campe have saved round 27% in energy costs.
Increased stability in the vacuum supply
The reduced vitality consumption isn’t the one benefit of the GHS VSD+ vacuum solution. The complete vacuum provide at Noelle + von Campe is now more secure than before. „When we modify tools or adapt our processes, for instance, the brand new central vacuum system continues to reliably supply our whole production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, because the dependable, uninterrupted vacuum supply in flip has a direct effect on the standard of our end merchandise. And in relation to the standard of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further value reductions are generated by the ES central management: „The clever system coordinates using the vacuum pumps with each other – this protects much more costs, also for upkeep and electricity. A massive advantage: the shoppers additionally obtain considerably faster amortization“. The ES16 central controller can monitor and control a quantity of GHS VSD+ vacuum pumps simultaneously. The good management system balances and optimizes the efficiency of all machines, reducing the overall energy consumption. Compared to competitor merchandise, the intervals between upkeep are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the fact that the pumps are equipped in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the finishing touches not solely to the merchandise but in addition to the production course of. This is where Atlas Copco’s in depth expertise in working with glass producers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, because it had been, a one-stop store for glass manufacturers – from the pump to the connection techniques. And so, on steadiness, Noelle + von Campe will get more for much less: extra vacuum, more management and extra stability for less vitality consumption and fewer effort.
on behalf of Atlas Copco Vacuum Technique
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