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Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration techniques, has helped to considerably improve the product quality of chilly rolling sheets for its steel business consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual move technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics

The firm had beforehand used a standard magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was insufficient and important issues have been occurring with the standard of its finished merchandise.
An ECL is used within the metal industry to help clear and strip the surface of the metal sheet of rolling mud through the use of an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing cold rolled steel than standard cleaning processes, the instability of the chemicals can and do cause problems.
Reduced pressure gauge octa can provide a level of protection within these circumstances, its effectiveness can be significantly decreased, resulting in contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless closely saturated with mud particles and was affected by an unstable PH stage that mixed were resulting in vital rusting through the course of resulting in scratching of the ultimate product.
Filtramag+ offers nice particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics

Filtration efficiency

Effective filtration of the alkaline solution is paramount to make sure optimum efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to solve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic materials type, measurement of the magnet, magnetic strength and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan

It is important not solely to make use of the right product for the method in query, however the greater degree of solution safety provides extra benefits, together with prolonging the lifespan of the pump as well as a discount in associated costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this utility inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not providing sufficient protection to the fluid in this application, and it highlights the importance of selecting the correct methodology of magnetic protection. Due to the fine particles circulating within the alkaline answer, vital rusting was being created in the course of the ECL course of that was inflicting injury to the steel sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our client as its capacity to take away even the best particles from fluids would significantly enhance the problems that the enterprise was facing. By putting in the Filtramag+, our client was instantly provided greater levels of safety in opposition to the harm that had been being attributable to the contaminated solution. We work often with Eclipse Magnetics high-performance merchandise and at all times see significant, optimistic results soon after set up of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies which have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass by way of the filter.
As a results of the installation, the corporate is not suffering from broken completed components, has decreased its scrappage and waste, as properly as prolonging the life of the pump.
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