KleenOil India, a producer of industrial oil filtration methods, has helped to considerably enhance the product high quality of cold rolling sheets for its steel trade shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics

The firm had beforehand used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was insufficient and vital problems had been occurring with the quality of its completed merchandise.
An ECL is used inside the steel industry to assist clear and strip the floor of the metal sheet of rolling mud by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleansing cold rolled metal than conventional cleansing processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness

Whilst a magnetic roll separator can offer a degree of safety inside these circumstances, its effectiveness could be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless closely saturated with dust particles and was suffering from an unstable PH degree that mixed have been leading to important rusting during the course of leading to scratching of the ultimate product.
Filtramag+ presents fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics

Filtration efficiency

Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination problem. The efficiency of the filtration is dependent upon the magnetic materials type, measurement of the magnet, magnetic strength and likewise the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pressure gauge lifespan

It is essential not only to make use of the right product for the method in question, but the larger degree of answer protection offers extra benefits, including prolonging the lifespan of the pump in addition to a discount in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination on this application within the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the nice dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid on this utility, and it highlights the importance of selecting the proper methodology of magnetic protection. Due to the fantastic particles circulating inside the alkaline resolution, significant rusting was being created through the ECL course of that was inflicting injury to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our shopper as its capability to take away even the best particles from fluids would significantly enhance the issues that the business was going through. By installing the Filtramag+, our consumer was immediately provided greater ranges of protection against the damage that have been being caused by the contaminated solution. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see vital, constructive outcomes quickly after installation of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with supplies that have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a result of the set up, the corporate is not suffering from damaged completed elements, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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