KleenOil India, a producer of industrial oil filtration methods, has helped to significantly enhance the product quality of cold rolling sheets for its steel industry consumer, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual move expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the gathering performance was inadequate and vital problems have been occurring with the quality of its finished merchandise.
An ECL is used within the steel industry to assist clear and strip the floor of the metal sheet of rolling dust by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing cold rolled steel than conventional cleansing processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety inside these circumstances, its effectiveness can be considerably reduced, resulting in contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless heavily saturated with mud particles and was affected by an unstable PH stage that combined have been leading to important rusting during the process leading to scratching of the final product.
Filtramag+ provides fine particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination problem. The efficiency of the filtration depends on the magnetic materials type, dimension of the magnet, magnetic power and likewise the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is essential not only to make use of the correct product for the process in question, but the higher stage of resolution protection supplies additional benefits, including prolonging the lifespan of the pump as well as a discount in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this utility within the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic curler was not providing enough protection to the fluid on this application, and it highlights the importance of choosing the correct methodology of magnetic protection. เกจวัดแรงดันแก๊สอาร์กอน to the nice particles circulating within the alkaline resolution, vital rusting was being created during the ECL course of that was inflicting harm to the steel sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our consumer as its capacity to remove even the finest particles from fluids would significantly improve the problems that the enterprise was dealing with. By putting in the Filtramag+, our client was immediately offered greater levels of protection against the harm that have been being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance products and all the time see important, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with materials that have lower magnetic permeability such as forged iron and tungsten carbide. เครื่องมือตรวจวัดความดันเลือดเรียกว่า is designed for harsh chemical wash systems, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a results of the set up, the company is not affected by broken finished components, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.